ULTRA™ Automated Basket Handling
Automated Basket Handling Systems:
Ensure consistent part cleaning every time.
Minimize operator/solvent interaction.
Reduce cycle time and increase throughput.
Why would I need a lift or hoist?
Hoists, lifts or Basket Handling Systems on vapor degreasers are becoming essential operating equipment and standard operating procedure for many companies. The ability to load parts into a basket and then have the automated system process the parts while allowing the operator to perform other functions reduces cleaning processing errors while increasing productivity and efficiency. Operators can be completing other tasks while the vapor degreaser is processing parts.
Additionally, the hoist allows for more and/or heavy parts to be processed than would otherwise be possible by a single operator. The uniformity and consistency of cleaning process and reduced operator error makes hoists (or lifts) an excellent addition to any vapor degreasing system.
Basket Handling Elevator BHE
Automatically process part baskets (with the lid closed or open) according to the cleaning recipe selected by the operator
Up to 20 separate part cleaning recipes can be programmed into PLC
35 lb. part basket weight capacity
PLC touchscreen controlled (turns on ultrasonics as part of recipe)
Cycle Status Pendant light lets operator know when the cleaning cycle is complete
State-of-the-art engineering
The BHE provides processing versatility while increasing productivity.
Basket Handling System (Dual Axis Lift) - Ground Loading
Parts are loaded at ground level for reduced operator effort
Part baskets processed according to the cleaning recipe selected by the operator
The system automatically travels vertically and horizontally for boil side dwell then ultrasonic immersion
100 lb. part basket weight capacity
Spray manifolds engage if/when the recipe indicates
Cycle Status Pendant light lets operator know when the cleaning cycle is complete
30 different cleaning recipes for processing versatility while increasing productivity
Basket Handling Dual Axis Lift - Right to Left Load/Unload
Parts baskets are loaded at ground level on the right side of the unit and removed on the left side as part of a production line
100 lb. part basket weight capacity
Part baskets processed according to the cleaning recipe selected by the operator
The system automatically travels vertically and horizontally for boil side dwell then ultrasonic immersion
Spray manifolds engage if/when the recipe indicates
Cycle Status Pendant light lets operator know when the cleaning cycle is complete
30 different cleaning recipes for processing versatility while increasing productivity
Gantry Basket Handling System
Parts are loaded on the side of the degreaser and manually processed using the wireless remote
The basket can travel vertically and horizontally to allow for boil side dwell and immersion in ultrasonics
Excellent option for heavy loads (e.g. 800 lbs)
The gantry height and length can be tailored to footprint requirements
The gantry provides processing versatility for handling heavy loads.
Dual Basket Handling Elevators
Automatically process two different part baskets at the same time (with the lid closed or open) according to the unique cleaning recipes selected by the operator for each elevator
Each elevator operates independently
Each elevator allows up to 20 different cleaning recipes
25 lb. part basket weight capacity
PLC touchscreen controlled (turns on ultrasonics as part of recipe)
Cycle Status Pendant light lets operator know when the cleaning cycle is complete
Dual elevators provide maximum part processing by utilizing the entire vapor degreaser tank thus increasing productivity and throughput.
Reliance Programmable Control Logic (PLC) Automated Basket Handling Lift System
NESHAP Compliant features that minimize worker solvent exposure and enhance solvent containment
Save on labor costs as operator is not directly processing parts
Consistency in the processing of parts, ensuring each part of cleaned to the same processing specification
Customizable with different part-cleaning recipes for different part-processing. (Example of a part-cleaning recipe: Load; 3 minute vapor dwell; 2 minute ultrasonic immersion; 2 minute vapor dwell; 2 minute refrigeration zone dwell; unload)
Simple Engineering and stoutness of design for durability, supportability and ease-of-maintenance
Excellent Training for engineering design, start-up, shut down, maintenance and good solvent cleaning work practices
Easy to support with accessible heating elements, replaceable ultrasonics, clear Watlow temperature read-outs, sophisticated indicator light system, simple to trouble-shoot electrical systems and updated refrigeration systems using widely available standard refrigerant
Cost Effective operation and maintenance
Compact footprint
State-of-the-art engineering based on a best current practices amalgamation
Typical Electrical Requirements 208V or 230V / 3 Phase, 50/60 Hz.
| Feature | Description |
| Movement |
BHE - Vertical elevator moves in and out of ultrasonic sump. BHS - Horizontal Travel over boil sump and ultrasonic immersion sump. Vertical Travel with 5 vertical stop positions on each horizontal axis. Position and length of dwell is PLC controlled. |
| Cleaning Recipe Capability |
BHE - 20 Recipes BHS - 30 Recipes |
| Weight Capacity |
BHE - 25 lbs. including part basket BHS - 100 lbs. including part basket |
| Controller | PLC Touchscreen Controlled |
| Manual Operation Mode | Allows for manual operation through the PLC touch screen |
| Automated Operation Mode | Automatically processes the part basket according to the cleaning recipe selected by operator |
| Operator Selection of Cleaning Recipe | System allows for the operator selection between any of the 30 recipes that you created |
| Operator Lock-Out of Recipe Content | Cleaning recipes are easily stored in a password-protected menu. The operator cannot change the content of a recipe without the password. |
| Safety Operating Interlock | Prevents automatic operation if lid is not open, if heat is not operating, if system is not in full vapor reflux, or if there is lift operating system fault |
| Emergency Stop Button | At vapor degreaser control panel |
| Vapor Containment Enclosure | 3-sided transparent enclosure on horizontal surfaces for reduced vapor zone disturbance and viewing of mechanicals |
| Cycle Status Light Pendant | Includes light pendant to advise of the state of the BHS Lift including ready, in cycle, cycle complete and fault error |
| Lid Closed Basket Processing | Automated horizontal slide lid allows parts basket to be processed through the cleaning cycle with the lid closed for enhanced solvent containment |
Reliance Specialty Products, Inc.
The Only OEM Company That Manufactures Both Vapor Degreasing Equipment and Vapor Degreasing Solvent
Reliance Specialty Products, Inc. is known throughout the industry as vapor degreasing experts because we manufacture both the ULTRA™ vapor degreasing equipment line and AeroTron™ vapor degreasing solvents which are drop-in TCE and nPB replacement solvents.
ULTRA™ Vapor Degreaser FEATURES:
Minimize worker solvent exposure
Enhance solvent containment
Provide state of the art control systems
Allow easy field maintenance
Automate basket handling for consistent parts processing
Adept for the use of non-flammable solvents
