Ultra Model 3232 LE Vapor Degreaser
ULTRA Model 3232LE (Low Emission) Features:
Ultrasonic immersion tank 32”L x32”W x 23” deep*
Easy Maintenance
Spray Wand and/or Spray Manifolds for Additional Cleaning
Excellent Solvent Containment with Modern Solvent Chemistries Like AeroTron-100
Easily Continue to Use NESHAP Regulated Solvents Like TCE, nPB & PERC
Reduced Solvent and Operating Costs
100% Freeboard
NESHAP Compliant
*Customizable: different depths, with spray manifolds, “quick-start” heat, control panel location, and/or roll-top cover.
ULTRA™ 3232 LE Unit Specifications | |
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Dimensions | |
Ultrasonic Cleaning Tank | 32”L x 32”W x 23” Deep *customizable depths |
Vapor Cleaning Zone | 64”L x 32”W x 20” Deep |
Boil Tank | 32”L x 32”W |
Footprint Dimensions | 95”(left to right) x 88”W (front to back) x 96” Tall |
Features | |
Ultrasonic Cleaning | 1500 -4000 Watts of Power at 40 kHz - Field replaceable components. Adjustable Power and Sweep. |
Vapor Cleaning | Vapor Cleaning Zone above Boil Tank and Ultrasonic Tank |
Spray Cleaning | Hand Spray Wand and Large Spray Reserve Tank |
Filtration of Ultrasonic Tank | Continuous Filtration |
Boil Tank Access Door | Large Access Door System |
Spray Wand | Yes |
Solvent Containment | |
NESHAP Compliant Features | Yes |
Primary Condensing Coil | Refrigerated Stainless Steel *cooled by external chiller |
Low-Temp Freeboard Condensation Coil | Refrigerated Finned Stainless Steel operating at -10F to -20F |
Freeboard Ratio | 100% |
Horizontal Slide Lid | Manual or Automated |
Watlow Solvent Safety and Temperature Controls | HTC, LTC, SVC, VU, RT and Low-Level Float |
Monitoring of the Vapor Degreaser’s Correct Operating Condition | Comprehensive Indicator Light System and Temperature Displays |
Operating Requirements | |
Solvent Operating Requirement | 188 Gallons |
Typical Electrical Service | 480V or 240V / 3 Phase |
ULTRA 3232 LE Low Emission Features
Foot Activated Spray Lance System
NESHAP Compliant Vapor Degreasing System
Solid Stainless Steel Construction - 1/8” Heavy gauge 304 stainless steel used on tank, water separator, spray reserve tank, primary coil, low-temperature coil, lid system, tank access doors and tank fittings.
Stainless Steel Primary Condensing Coil - Requires chiller or facility chilled water.
Sub-Zero Temperature Condensing Coil - Finned stainless steel condensation coil with Copeland R404A refrigeration operating to approximately -20F thus broadening the height of the solvent flash-off dwell zone for enhanced solvent containment.
Hand-Operated Spray Lance System - Mag-drive pump with distillate spray reservoir with Vapor Up Safety Control which requires presence of vapor to permit operation of spray wand.
High Volume Condensate Water Separator - feeding spray reservoir
Ultrasonic Power – 1500 - 4000 Watts @ 40 kHz - field replaceable submersible transducers and plug in external ultrasonic generator for easy servicing. Provides for both Input adjustment and sweep frequency adjustment.
Ultrasonic Immersion Sump filtration re-circulation system with mag-drive pump and pressure gauge for indicating when to replace filter.
Digital Display Safety Control Panel with WATLOW Temperature Limit Controls - Digital display on control panel; temperature set point as well as actual temperature – SVC (Safety Vapor Control), HTC (High Temperature Control), LTC (Liquid Temperature Control) and RT (Refrigeration Temperature Control)
Low-Level Float Safety System - Ensures the minimum amount of solvent in boil sump for proper system operation.
Water Flow Safety Control and Water Flow Temperature Control - ensures proper interaction between chiller and vapor degreaser.
Comprehensive Indicator Light System on Control Panel - Includes solvent low level float fault indicator lights (for easy identification of operating fault conditions). “Spray Ready” indicator light and zero coil “Defrost” indicator light, illuminated on/off switches for easy identification of system condition “Heat”, “Filtration”, Main Power”, “Refrigeration” and “Low-Temp Refrigeration”.
Horizontal Slide Lid - with two sections that meet at the middle of the tank sliding to the left and sliding to the right. Optional power roll-top available.
Two-Level Heat - for expedited start up and additional vapor condensation.
Electric Immersion Heat - Elements are mounted on clean-out door for easy removal and maintenance. Elements are 216L Stainless Steel.
One (1) stainless steel workbasket
Comprehensive 1-Year Manufacturer’s Warranty
ULTRA 3232 LE Operator’s Manual
Primary and Sub-Zero Coils Running Standard Refrigerant
Simple Control Safety Panel
ULTRA 3232 LE Benefits
Excellent Solvent Containment - for reduced operating costs and enhanced worker safety
Simple engineering and stoutness of design for durability and ease-of-maintenance
Excellent training - start-up, shut down, maintenance and good solvent cleaning work practices
Easy to support in the field with accessible heating elements, clear temperature read-outs, sophisticated indicator light system, and updated refrigeration systems using standard refrigerant
Cost effective operation and maintenance
Compact footprint
Effective with a variety of non-flammable solvents, including chlorinated, brominated and modern fluorinated
State-of-the-art engineering based on a best practices for simplicity, field supportability and reliability
Minimal Solvent Emissions and Reduced Operating Costs due to NESHAP Compliant coils
ULTRA 3232 LE Options
Variable tank depths for increased cleaning capacity and odd size parts
Power Lid - open top with push of a button
Power Pump-Out of Boil and/or Immersion Chamber for easy removal of solvent during maintenance
Stainless Steel Refrigeration Coil Guards - protects coils from accidental damage while moving part basket in and out of system
Solvent Containment Spill Tray - contains 100% of the solvent in the event of accidental solvent spill during maintenance or daily operation
Increased Ultrasonic Power
Boil Sump Filtration - increases the useful life of the solvent bath
Boil Chamber Grate to suspend part basket above boiling solvent - for additional cleaning capacity - e.g. clean parts on boil side and in immersion tank.
Upgraded Filtration System for high volume of contaminate like polishing compounds
Additional part processing baskets
“Quick-Start” heat to reduce start-up time
ULTRA 3232 LE: Compatible with Non-Flammable Solvents
Simple Change over - The ULTRA 3232 LE is engineered to be compatible with a variety of solvents and in most cases a simple clean out and change of temperature settings is all that is required.
100% Freeboard — helps with vapor containment - so using chlorinated solvents like TCE, TCA, MCL and PERC is still possible.
Sub-Zero refrigeration coil - enhances solvent containment and in addition to the primary refrigeration system, makes it possible to continue using brominated solvents like GenTech™, EnTron™ and EnTron-Aero™ or Modernized chemistries solvents such as AeroTron - an economical alternative.
Manual or Automated Slide-Lid - provides additional solvent containment for the new generation of fluorinated solvents like AeroTron and helps reduce evaporation.
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Boeing Approved nPB Solvent
Reliance Specialty Products' core business is vapor degreasing solvent cleaning. We research, develop, manufacture, and expertly support advanced solvent cleaning products and metal finishing products.
We manufacture vapor degreasing solvents and low-emission NESHAP Compliant vapor degreasing equipment that provide years of quality, reliability and productivity.
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We are leaders in Comprehensive Vapor Degreasing Training, Maintenance and Solvent Cleaning Work Practices