Reliance Specialty Products
Vapor Degreasing Experts™

Distillation Systems

ULTRA™ DS-10

10 gallons per hour (GPH)

ULTRA DS-10 distillation system

Features

  • Distillation Capacity: 10 gallons per hour
  • Footprint: 38”Long x 39” Wide x 80” Tall
  • Typical electrical: 240V, 208 / 1 PH
  • NESHAP Compliant Distillation System
  • Automated continuous operation with ULTRA vapor degreaser
  • Increases solvent usage
  • Reduces vapor degreaser maintenance
  • Refrigerated—chiller not needed
  • Electric immersion heaters – 5,400 watts

ULTRA™ DS-20 & DS-30

20 or 30 gallons per hour (GPH)

ULTRA DS-20/DS-30 distillation system

Features

  • Distillation Capacity: 20 or 30 gallons per hour
  • Footprint: 40”Long x 39” Wide x 80” Tall
  • Typical electrical: 240V, 208 or 460V/ 3 PH
  • If chiller cooled: requires 5 tons of capacity
  • NESHAP Compliant - Distillation System
  • Automated continuous operation with ULTRA vapor degreaser
  • Increased solvent usage
  • Can be refrigerated or chiller cooled
  • Electric immersion heaters – 9,000 watts DS-20
    Electric immersion heaters – 12,000 watts DS-30

ULTRA™ DS-60 & DS-90

60 or 90 gallons per hour (GPH)

ULTRA DS-60/DS-90 distillation system

Features

  • Distillation Capacity: 60 or 90 gallons per hour
  • Footprint: 49”Long x 44” Wide x 81” Tall
  • Typical electrical: 240V, 208 or 460V/ 3 PH
  • If chiller cooled: requires 10 tons of capacity
  • NESHAP Compliant - Distillation System
  • Automated continuous operation with ULTRA vapor degreaser
  • Increased solvent usage
  • Can be refrigerated or chiller cooled
  • Electric immersion heaters – 18,000 watts DS-60
    Electric immersion heaters – 24,000 watts DS-90
touch screen controller
FEATURES
NESHAP Compliant Features Yes
120% freeboard Yes
Light Weight Lift-Off Lid Yes
High Volume Water Separator Yes
Primary Refrigeration Copeland with Stainless Steel Coil
Float System for Automated Operation High & Low Level Float for Automatic Filling
Watlow Safety Limit Controls HTC -High Temp control
LTC-Liquid Temp Control
SVC-Safety Vapor Control
WTC - Water Temp Control
Overfill Safety Control Yes
Operator Lock-Out of Control Yes
Large Maintenance Clean Out Door Yes
Construction 304 Stainless Steel
Reduced Solvent Costs Yes
Increased Solvent Usage Yes

ULTRA™ Distillation System

  • Automated Continuous Operation - Solvent Transfer Pump Activated by High and Low Level Float for Continuous Automatic Filling of the Vapor Degreaser.
  • Water or Chiller Cooled Primary Condensation Coil and Water Separator - Distillation System can be serviced by facility chilled water, public water supply or a re-circulating chiller.
  • High Volume Water Separator - High volume water separator. Sight-glass at discharge for viewing of solvent discharge flow and flow rate.
  • Float System for Automated Operation - High and Low Level Float System for automatic filling of Distillation System.
  • Low-Level Prevention - Low-level float and HTC Control to ensure sufficient minimum solvent level for optimum operation.
  • WATLOW Safety Limit Controls - Safety controls display both Set-point and actual temperature readings for each Safety Control providing efficient assessment of operating conditions in degreaser and easy diagnosis of safety failures.
  • Operator Lock-Out of Control Settings - Watlow Controls allow for operator lock-out of changing of control setting.
  • Elevated Tank - Elevated distillation tank provides ease of tank interior maintenance and facilitates discharge of distillate directly in to solvent storage drum for batch operations.
  • Large Tank Maintenance Clean-Out Door
  • Easy Heating Element Maintenance - Elements are connected to the clean-out door instead of mounted to the bottom of the tank. Power is easily disconnected via plug from electrical control box.
  • Comprehensive 1-Year Manufacturer’s Warranty
  • Operator’s Manual
vapor degreasing equipment safety panel
Simple Control Safety Panel
vapor degreasing equipment primary refrigeration coils
Primary Refrigeration Coils running standard R134A refrigerant
vapor degreasing equipment water separator
High volume water separator

ULTRA™ Distillation System Benefits

  • Seamlessly Integrated Operation with all ULTRA™ Vapor Degreasing systems for continuous operation
  • Simple engineering and stoutness of design for durability and ease-of-maintenance
  • Excellent training including start-up, shut down, maintenance and good solvent cleaning work practices
  • Easy to support in the field with accessible heating elements, clear temperature read-outs, sophisticated indicator light system, and updated refrigeration systems using standard refrigerant
  • Cost effective operation and maintenance
  • Compact footprint
  • Effective with a variety of non-flammable solvents, including chlorinated, brominated & fluorinated
  • State-of-the-art engineering based on a best practices for simplicity, field supportability and reliability
  • Minimal Solvent Emissions & Reduced Operating Costs

Options

  • Optional Upgrade to Self Priming Pump for Automated Continuous Operation
  • Optional Power Still Bottom Pump-out Feature
  • Optional Insulated Tank Walls with Stainless Steel Sheathing
  • Optional Distillation System Filtration
  • Optional Stainless Steel Spill Containment Tray
  • Choice of vapor degreasing solvent including EnTron, EnTron-Aero, GenTech & AeroTron

Benefits of Working with Reliance:
Manufacturer of Solvents & Equipment